Startup Showcase: Sensorise – Revolutionizing Predictive Maintenance with SmartScrews

The German company Sensorise has developed a game-changing technology that could reduce maintenance costs and increase the lifespan of equipment. Their SmartScrew System is an intelligent machine component that allows for continuous monitoring and predictive maintenance.

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As industries become increasingly digitized, there is a growing demand for more efficient and reliable machinery. This is where Sensorise comes in, with their cutting-edge SmartScrew technology. In this startup showcase, we’ll explore how Sensorise is changing the game in predictive maintenance, how their SmartScrew system works, and the benefits it can offer.

What is Sensorise?

Sensorise is a German startup that specializes in developing and manufacturing intelligent machine components for continuous monitoring and predictive maintenance. The company was founded in 2018 by a team of experts with backgrounds in mechanical engineering, electrical engineering, and computer science.

Sensorise SmartScrew System

The SmartScrew is Sensorise’s flagship product, designed to be a standard screw with an integrated wire sensor as thin as a hair, which is integrated into the base of the thread. The SmartScrew system is designed to work in harsh environmental conditions, making it suitable for use in wind power, offshore infrastructure, and large-scale machinery.

How does it work?

The SmartScrew is designed to detect changes in the material’s properties, such as temperature and deformation. The sensor element is completely passive, eliminating the risk of failed active electronic components inside the mechanical part. This means that the SmartScrew system is more reliable and less likely to fail than traditional sensors.

The SmartScrew system allows for continuous monitoring, which enables predictive maintenance. By monitoring changes in the material properties, the SmartScrew system can detect potential failures before they occur. This allows for proactive maintenance, reducing downtime and minimizing repair costs.

Benefits of the SmartScrew System

The benefits of the SmartScrew system are significant. By enabling predictive maintenance, Sensorise’s technology can reduce maintenance costs and increase the lifespan of equipment. It can also increase operational safety by detecting potential failures before they occur, minimizing the risk of accidents and downtime.

In addition, the SmartScrew system is suitable for both new builds and retrofits. This means that existing machinery can be upgraded with the SmartScrew system, without the need for major modifications or replacements.


Sensorise is a startup that is revolutionizing the predictive maintenance industry with their SmartScrew system. By enabling continuous monitoring and predictive maintenance, Sensorise is helping companies reduce maintenance costs, increase the lifespan of their equipment, and improve operational safety. As more industries become digitized, Sensorise’s technology is likely to become increasingly important, and we look forward to seeing how the company will continue to innovate in this space.



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